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Manufacture of pharmaceutical products


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Flexible manufacturing is essential for the pharmaceutical, biopharmaceutical and cosmetics industries. The key requirements in these sectors undoubtedly include greater standardisation and optimisation of manufacturing processes, as well as compliance with international obligations and regulations in accordance with GMP standards.

Our extensive experience in these industries is based on the design and implementation of integrated, intelligent MES solutions and industrial automation systems. In addition, our process control systems provide a proven solution for integrated process automation, including MES functionality. Our GMP-compliant solutions meet international regulatory requirements, including FDA regulations, 21 CFR Part 11, electronic records and electronic signatures.

Our process control systems provide a consistent software architecture at both the automated process control system and MES levels. Whether you are planning to automate a new production facility or modernise an existing one, we are ready to offer the most suitable solutions for your requirements.

Areas of Application in the Pharmaceutical and Biopharmaceutical Industries

Our process control systems provide a consistent software architecture at both the automated process control system and MES levels. Whether you are planning to automate a new production facility or modernise an existing one, we are ready to offer the most suitable solutions.

We provide solutions for the following production areas:

Raw Material Receiving

Material flow management, warehouse management and logistics

Laboratory

Process-oriented experimental procedures

Packaging

Packaging management, Overall Equipment Effectiveness management (OEE) and production data management

Utility Systems

Building automation, power supply, energy management and GMP monitoring

Manufacturing

Order management, recipe management, production process control, automatic and manual weighing and dosing, preparation and mixing systems, batch-oriented and continuous processing plants, and cleaning systems, including CIP and SIP.

We actively collaborate with machinery and plant suppliers with whom we have automated a wide range of manufacturing facilities. In addition to commissioning and expanding our control systems, we also provide consulting services for the implementation of complete MES (Manufacturing Execution System) solutions at production sites.

Solutions for Pharmaceutical Manufacturing

We provide solutions for the pharmaceutical, biopharmaceutical and cosmetics industries. Typical applications include:

  • Complete automation from raw material receiving to packaging
  • Mixing and agitation tanks and systems
  • Refrigeration plants and chilled-water storage systems
  • Container loading and unloading
  • Aseptic and sterile processing plants
  • Spray dryers
  • Powder handling systems
  • Heat recovery plants
  • Heating, ventilation and air-conditioning systems
  • Warehouse systems
  • Carbon dioxide plants
  • Water supply and water treatment systems
  • Cooling systems
  • Energy management
  • Automatic transfer of raw materials from one tank to another
  • End-to-end reporting in accordance with GMP guidelines

Specialised Functionality for the Pharmaceutical Industry

  • Batch control systems in accordance with ISA-88 for continuous and batch processes
  • Production, cleaning and packaging order records
  • Recipe management
  • Logistics solutions for centralised management of materials and raw materials
  • Forward and backward batch traceability in accordance with EC Regulation No. 178/2002
  • Comprehensive reporting systems
  • MES functionality for planning, management, analysis and evaluation of production processes
  • Production documentation and record-keeping
  • Electronic Batch Recording for batch process messages and schedules
  • Electronic signatures
  • Recipe optimisation
  • Reporting in accordance with international FDA guidelines
  • Product labelling and barcode application
  • Automation technology classes for lifting and conveying equipment and route management, including Danfoss VLT, SEW and Simovert
  • Automation technology classes for weighing systems, including SIWAREX U/M, Schenck, Disocont/Disomat, Systec IT 9000 and Software Waage
  • Interfaces for integration with various ERP systems, including SAP R/3, CHARISMA and FOSS
  • Interfaces for integration with Laboratory Information Management Systems (LIMS), including Unilab
  • Machine vision systems
  • Product serialisation

Our systems enable comprehensive automation of pharmaceutical manufacturing in accordance with all applicable international standards. MES integration provides complete production transparency and efficient operational management.

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